Our foam plastics washing solution is designed to process lightweight and bulky foam waste with stable performance and reliable cleaning efficiency.
The system can remove dust and sand from EPS, XPS, and PSP foam materials, delivering clean and dry scrapes for downstream densifying, pelletizing, or reuse.
LAYOUT
COMPLETE SOLUTION LAYOUT
Efficient processing for lightweight and bulky foam waste
Customizable system layout for EPS, XPS, and PSP materials
Stable washing, dewatering, and drying performance
Suitable for clean crushed foam, densifying, or pelletizing applications
Smart control and easy maintenance for continuous operation
A complete foam plastics washing solution can be configured from feeding, shredding, washing, separation, dewatering, drying, to clean crushed foam output. According to different material types and contamination levels, optional modules can be added to improve cleaning quality and final product value.
HIGHLIGHTS
SYSTEM HIGHLIGHTS
Lightweight Material Handling
Optimized feeding and conveying design for bulky foam materials.
Industry 4.0 Control
Real-time data monitoring improves operation and maintenance.
Stable Drying Performance
Efficient dewatering and drying help reduce moisture for downstream processing.
Flexible & Modular Design
System modules can be configured according to foam type, capacity, and final output requirements.
INPUT
INPUT & OUTPUT
INPUT
EPS Packaging Foam
XPS Insulation Board
PSP Foam
OUTPUT
Clean, Dry Foam crushed foam
(The washing line converts bulky and contaminated foam waste into clean crushed foam, which can be used for densifying, pelletizing, or further recycling processes.)
MODULES
OPTIONAL MODULES
Pre-shredding
Reduces foam volume and prepares material for stable feeding and washing.
Pre-washing
Removes loose dirt, dust, sand, and surface contaminants before fine washing.
Float-Sink Separation
Separates foam plastics from heavier contaminants and unwanted materials.
Dewatering & Drying
Reduces moisture content and improves material quality for downstream recycling.
Densifying System
Compacts clean crushed foam into denseblocks or material suitable for further processing.
Pelletizing System
Converts clean crushed foam into recycled pellets for higher-value applications.
RESULT
PROJECT RESULT
Project
Plastic Film Washing Line
Location
Europe
Capacity
400 kg/h
Material
EPS Foam
Final Product
Clean Foam Blocks
Application
Densifying / Pelletizing
Completion
2026
Clean crushed foam with reduced contamination
Stable feeding and washing for lightweight materials
Lower moisture content for easier downstream processing
Flexible configuration for future capacity expansion
This foam washing project helped the customer process lightweight post-consumer and agricultural foam waste into clean, dry crushed foam with stable output quality. The modular system supports continuous operation and provides reliable material preparation for downstream densifying and pelletizing.
LET'S BUILD YOUR FOAM RECYCLING SOLUTION
Tell us your foam material type, contamination level, and capacity requirements. Our experts will recommend a suitable washing and recycling solution for your project.
